Fully automatic rice bran oil machine plays a critical role in the oil and fat processing industry, but motor starting issues are a common problem that can lead to production interruptions and equipment damage. As an industry leader, Henan Huatai Cereals and Oils Machinery Co., Ltd. has leveraged years of experience to develop a set of effective solutions to help users quickly diagnose and resolve motor failures. This article will provide step-by-step solutions based on real-world cases.
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Common Causes of Motor Starting Issues
Henan Huatai Cereals and Oils Machinery Co., Ltd. indicates that motor starting issues in fully automatic rice bran oil processing machine often stem from the following:
1) Power supply issues: unstable voltage, phase loss, or loose wiring.
2) Motor faults: Such as damaged windings, worn bearings, or aging insulation.
3) Control component failure: Failure of the contactor, relay, or PLC controller.
4) Excessive mechanical load: Equipment blockage or transmission component seizure.
5) Environmental factors: Humidity, high temperatures, or dust accumulation can affect motor performance.
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Henan Huatai Oil Machinery’s Solutions:
To address the above issues, Henan Huatai Cereals and Oils Machinery Co., Ltd. recommends users follow the steps below:
1) Preliminary Inspection and Safety Measures
First, disconnect the power supply to ensure safe operation.
Check the power lines and switches to confirm that the voltage is within the rated range. Use a multimeter to check for phase loss.
Henan Huatai reminds: Regular maintenance of the power system can prevent this type of problem.
2) Diagnose the Motor and Control Components
Test the motor winding resistance and insulation resistance to rule out short circuits or open circuits. If the motor is hot or makes unusual noises, the bearings or the entire motor may need to be replaced.
Inspect the contactors and relays in the control cabinet, clean any dust from the contacts, and ensure proper signal transmission. Although Henan Huatai’s fully automatic rice bran oil equipment uses high-quality electrical components, a comprehensive inspection is still recommended quarterly.
3) Evaluate the Mechanical Load
Manually rotate the equipment’s transmission to check for any binding. If the conveying mechanism of the rice bran oil equipment is clogged, clean and lubricate it. Henan Huatai’s design includes overload protection, but users are required to regularly clean any debris.
4) Environmental Optimization and Preventive Measures
Ensure the motor’s operating environment is dry and ventilated to prevent dust accumulation. Henan Huatai Oil Machinery recommends installing a protective cover and dust removal system to extend equipment life.
Regularly update the PLC program to ensure coordinated operation between the control system and the motor.
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Value-Added Services of Henan Huatai Oil Machinery
Henan Huatai Oil Machinery not only provides advanced fully-automatic rice bran oil machine but also offers comprehensive technical support:
1) Remote Diagnosis: Leveraging IoT technology, we monitor rice bran oil processing equipment operating status in real time and provide early warning of potential problems.
2) Training Services: We hold regular maintenance training sessions to help our clients master motor troubleshooting skills.
3) Spare Parts Supply: Huatai provides genuine motors and control components to ensure efficient equipment operation.
Conclusion
Abnormal motor startup in fully-automatic rice bran oil machine is not a problem. Through systematic inspection and maintenance, production can be quickly restored. Henan Huatai Cereals and Oils Machinery Co., Ltd. is committed to innovation and service, helping users improve equipment utilization and economic benefits. If you encounter similar problems, please contact us for customized solutions.
Website: https://ricebranoilpress.com/
Email: info06@cnoilmachine.com